Shaft & Coupling Alignment

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Basic mechanical maintenance skills are fundamental throughout advanced manufacturing and a wide variety of industries. Shaft & coupling alignment course is a precision-crafted training system that teaches learners the basics of shaft alignment.

 

Objectives:

Given this course and all the necessary tools, equipment, and material, the participant will be able to:

  • Acquire understanding of alignment fundamentals.
  • Perform correct pre-alignment checks on soft foot and indicator sag.
  • perform correct horizontal and vertical machinery alignment analytically, graphically and using minicomputer alignment.

 

Scope:

This course covers:

  • Alignment Fundamentals: -
  • Introduction
  • Shaft alignment vs. Coupling alignment
  • Alignment tools
  • Alignment terms
  • General rules for good alignment
  • Soft foot
  • Shims
  • Bolts and tightening
  • Dial indicator bar sag
  • Measuring offset using dial indicators
  • Measuring angularity with face dial indicator
  • Effect of thermal growth on the alignment procedure
  • Alignment tolerances for rotating machinery
  • Horizontal Machinery Alignment: -
  • Alignment methods
  • Rim- face alignment method
  • Reverse dial indicator alignment method I
  • Reverse dial indicator alignment method II
  • Vertical Machinery Alignment: -
  • Introduction
  • Alignment procedure
  • Angularity correction procedure
  • Offset correction procedure
  • Laser Alignment: -
  • Benefits of laser alignment
  • Alignment methods in comparison
  • Horizontal program
  • Vertical program
  • Machine train program
  • Measurement result with tolerance check

 

Target Audience:

All maintenance crew and maintenance supervisors.

 

Test:

A multiple-choice test is administered at the conclusion of the program. Incorrectly answered questions will be reviewed with student to ensure understanding before completion of course.

 

Course Materials:

All participants are issued a Training Manual (Student Guide).

 

Course Completion Certificate:

Program participants who successfully complete the course are issued a certificate of completion.