This course describes the basic understanding of maintenance philosophy, the different types of maintenance and their activities, old and new concepts related to maintenance, management and control systems, safety, cost estimated of maintenance, and the most common human errors dealing with maintenance and the reliability centred maintenance.

 

Objectives:

Upon the completion maintenance philosophy training, the participants will be able to:

• State and demonstrate a basic understanding of maintenance types.
• Know the difference between old and new concepts of maintenance.
• Know the management and control of maintenance.
• State the quality and safety related to maintenance.
• State the types of inventories, human errors and cost estimation.

 

Scope:

This course covers:

• Maintainability: -

• Introduction
• Maintainability terms and definitions
• Maintainability management in system life cycle

• Maintenance Management and Control: -

• Introduction
• Maintenance department functions and organization
• Maintenance management
• Elements of effective maintenance management

• Maintenance Philosophy, Planning & Scheduling: -

• Introduction
• Important steps for establishing a PM program
• Planning and scheduling

• Reliability Centred Maintenance “RCM”: -

• Introduction
• RCM components
• Predictive testing and inspection technologies

• Inventory Control in Maintenance: -

• Introduction
• Techniques of inventory management and control
• Inventory improvement management and cash flow

• Human Error in Maintenance: -

• Introduction
• Maintenance error in system life cycle and breakdown of maintenance persons’ time.
• Top human failure problems in maintenance frequency of maintenance error types, and outcomes of maintenance incidents
• Reasons for maintenance error
• Guidelines for reducing human error in maintenance

• Quality And Safety in Maintenance: -

• Introduction
• Maintenance work quality
• Post- maintenance testing
• PM key elements
• Operator-documented PMT responsibilities
• Types of maintenance activities /items for PMT
• Common PMT activities
• Safety and maintenance tasks
• Maintenance personnel safety

•  Maintenance costing: -

• Introduction
• Reasons for maintenance costing and factors influencing maintenance costs
• Maintenance material cost estimation

 

Target Audience:

All maintenance crew and maintenance supervisors.

 

Test:

A multiple-choice test is administered at the conclusion of the program. Incorrectly answered questions will be reviewed with student to ensure understanding before completion of course.

 

Course Materials:

All participants are issued a Training Manual (Student Guide).

 

Course Completion Certificate:

Program participants who successfully complete the course are issued a certificate of completion.