Compressors are essential components in almost all industries in that they are required to meet system demands and operate reliably. Further, since they can consume a lot of plant’s total energy use, efficient operation is essential. Compressors therefore need to be cost efficient and reliable.

 

Objectives:

 

At the end of compressor reliability & maintenance course, participants will be able to state and demonstrate a basic understanding of:

• Compressed air system.
• Different types of compressors and their basic parts.
• The working of reciprocating compressors.
• The basic control systems.
• Common repairs, maintenance, and troubleshooting techniques used on reciprocating compressors, in accordance with manufacturer's instruction manuals and standard field practices and procedures.

 

 

 

 

Scope:

This course covers:

• Compressed Air System: -

• General
• Components of a Compressed Air System
• Compressors
• Compressor Prime Movers
• Compressed Air System Controls
• Accessories
• Air Distribution Systems
• Capacity.

• Reciprocating Compressors: -

• Categories
• Main Components
• Identify Main Components of a Given
• Reciprocating Compressor

• Rotary Screw Compressors: -

• Rotary Screw Compressor
• Rotary Twin Screw Compressor
• Oil-Flooded Single-Screw Compressor

• Compressor Control Systems: -

• General
• Prime Mover Controls
• Compressor Controls
• Positive Displacement Compressor Controls
• Dynamic Compressor Controls

• Compressor Valve Operations and Maintenance: -

• Purpose
• Main Components of a Compressor Valve
• Basic Operating Process of a Compressor Valve
• Types of Compressor Valves
• Compressor Valve Materials
• Valve Lift
• Compressor Valve Failure Analysis
• Maintenance and Repair of Compressor Valves
• Valve Problems

• Compressor Maintenance and Troubleshooting

• Routine Maintenance
• Taking Necessary Measurements and Clearances
• Compressor Problems
• Troubleshooting Charts
• Troubleshooting Techniques
• Case Studies -Field Problems
• Diaphragm Compressor Component
• Failure Analysis      

 

Target Audience:

All maintenance crew and maintenance supervisors.

 

Test:

A multiple-choice test is administered at the conclusion of the program. Incorrectly answered questions will be reviewed with student to ensure understanding before completion of course.

 

Course Materials:

All participants are issued a Training Manual (Student Guide).

 

Course Completion Certificate:

Program participants who successfully complete the course are issued a certificate of completion.